Last week, at the Generic Pharmaceutical Manufacturers Association annual meeting in Orlando, Fla., FDA commissioner Margaret Hamburg urged pharma companies to make quality a priority “from the CEO level to the operator in the manufacturing plant.”
She showed that the Agency is serious about addressing some of the issues that the FDA's Center for Drug Evaluation and Research (CDER) director Janet Woodcock and FDA economist Marta Wosinska brought up in their 2012 article in Clinical Pharmacology and Therapeutics.
Quality will be a top priority at the FDA, said Hamburg, and CDER will be creating a new Office of Pharmaceutical Quality to mobilize resources to “improve consistency and regulatory certainty across the drug quality review, with the end goal of patient safety first and foremost.”
“We must have systems in place that are capable of continual quality surveillance,” she said, emphasizing that new requirements were not needed, just monitoring compliance with existing ones.
Generics currently account for 85 percent of the medicine prescribed in the US, she noted. "Year in and year out, we say much about safety and efficacy. But without product quality, none of us can feel confident that the product will be either safe or effective… and, unfortunately, we’ve seen far too many quality lapses throughout the pharmaceutical industry over the past few years."
Hamburg emphasized the fact that commitment to quality must come from the top down, from the CEO to the line operator. “The industry must build robust quality and risk management systems into all levels of its operations.”
She recalled the early days of the generic drugs industry, and how important it was for manufacturers to gain the public’s trust. “It takes time to build your reputation,” she said, “but, unfortunately, it takes only a few lapses to potentially damage it.”
Dr. Hamburg was clear that both name-brand and generic manufacturers had quality problems, enumerating some of the actual issues (e.g., glass contamination, leaking IV bags, endotoxin contamination). “These are not the norm, but they are warning signals that we can and must do more.”
She connected quality problems to current drug shortages, which have increased five-fold over the past seven years.
The Agency has asked the public to contribute ideas on how to solve the quality and supply dilemma. To access a written transcript of her speech, click here.
There is no doubt that both name-brand and generics manufacturers have had their share of lapses over the past few years. But generics are extremely lean with thin margins. Could that lead to sanctioned shortcut-taking (on a more widespread level than what some of you have already pointed to in pharma in general)?
Some prickly areas for generics:
API loading can be highly variable, although the FDA is OK with that. (After all, it’s only something we ingest, not something where consistency is really important, like wall paint.) For an "oldie but goodie" interview with the FDA's Gary Buehler on bioequivalency issues, click here.
Less attention may be paid to quality management systems overall, and the individual links in API supply chains.
There may be less consideration of consistency in blending, granulating, and tableting -- or close monitoring of amorphous vs. crystalline forms of API. As Emil Ciurczak notes, crystallinity affects drug uptake and peak blood levels, especially in poorly dissolved or absorbed APIs.
With bioequivalents (already established in many countries), there may be questions of whether they were tested in clinics or via USP monograph comparisons in the lab, according to Ciurczak -- not to mention the verification that data were submitted to both the EMA and the FDA.
It was important to hear an industry leader emphasize product quality. Dr. Hamburg’s speech was long overdue, and an important reminder of priorities: public safety and health. As she reminded her audience, “At the end of the day, the major responsibility is not on FDA but on industry.”
FDA commissioner comment is the need of the hour Dr.Hamburg's comments on Quality Commitment is the need of the hour.It is nicely summerized in the article "FDA calls for Top down Commitment to Quality" .We have to build Quality Culture through out the organisation and this can be achieved only if there is commitment to Quality at the top. Here I recollect the words of. Philip.B. Crosby ( Quality Guru) in his book 'Completeness- Quality for 21st century'.
"Quality ( meaning getting everyone do what they have agreed to do) is the skeletal structure of an organisation ; finance is the nourishment and relationships are soul. All of this comes together in what I call Completeness".
These thoughts of Quality Leader Mr. Crosby is what pharmaceutical industry should move towards i.e. philosophy of Completeness. This is done by engaged senior management creates/ reinforce Quality Culture, develops involved Quality leading the team through out product life cycle. By this Quality becomes fabric of business operations. This is how we can meet the expectations of. FDA commissioner.
A.G.Raghu.
Santhana Gopala Consultants.
Bangalore, India.
Re: FDA Calls for Top-Down Commitment to Quality It is really appalling that these drugs are held to a minimum acceptable standard rather than something that inspires more confidence. In lay person's terms, do you want the surgeon who graduated top of his or her class from Harvard, or the one who just skated through a never heard from school? Both have degrees, afterall. Now, a doctor who finished top of the class from the little known (or generic) school, is likely to be a great physician -- but the one who barely passed? Not so confident in that one.
Generic drugs can save lives. We cannot afford to lose confidence in them now, especially as health care costs are soaring.
Re: FDA Calls for Top-Down Commitment to Quality Girish. You ask for sever penalties. The fines levied by the US government on pharma companies in the last year alone add up to a staggering value. The US follows a market economy, which means the fines become "cost of doing business".
I think 2 factors will bring about change: consumer knowledge and competition.
At the moment we look at quality as a driver and yet we try to satisfy the minimum acceptable standard (GMP's). In reality true business drivers are RoI, cash flow and net profits.
Re: FDA Calls for Top-Down Commitment to Quality Top down or otherwise quality standard has to be met first time and all the time.
How do we explain when Board of Directors of J&J exonerated managment of the company for product failures. They even got rewarded. Looser employees of the sites where the products were manufactured.
Sever penalties are needed. We just cannot live behind recalls as they are a blank cheque to keep making mistakes.
How long (how many years) this discussion has been going on and has the industry done anything about it. If it had we would not be talking about it.
Re: FDA Calls for Top-Down Commitment to Quality Thank you for reporting on the subject close to my heart. The heading of the report however got my heart racing.
The issue in my opinion is that we have no measurement for what Quality is. At the same time, the regulators, the manufacturers and the consumers want quality. And that is the beginning of the problems.
The consumers want quality medicines, and truly believe that FDA approved products are the gold standard. Indeed we have, over the years, heard senior FDA staff state the "we have the highest quality pharmaceuticals possible". Unfortunately the caveat- possible- is often misunderstood or completely ignored and hence the "gold standard" being a regulatory approval.
I wish the consumers would take a more active role in finding out how their tax dollars are spent in assuring a safe and efficacious supply of medicines.
I struggle with Dr Hamburg's comment. She is not wrong in making the statement, but the reality is not so easy nor perfect. The regulations do not ask for "best quality"- they demand the lowest acceptable standard (see 21 CFR 210.1 (a)).
The issue is compounded further as we do not really know who the customer is. Even though the patient is affected by the product, there is no direct linkage between the manufacturer and the consumer. The voice of the customer are always the grossly failed product. i.e. missing API does not get reported as the consumer does not know any better. And in some cases the consumer cannot know any better.
Consent decrees, 483 observations and warning letters cannot be the solution even though are necessary as order must be based on reward and punishment. Unchecked pricing- the US case- is not conducive to enhancing or improving quality either.
So what is the solution?
I believe the only way to move industry forward is to encourage and even cajole industry to standardization and use of consensus standards. That will bring down prices and level the playing field.
Standards can and will reduce the Agency's work load, allowing the workforce to become objecting auditors and abandon subjective oversight which has created a culture of individual mistrust.
To finish and for the record: I fully support Dr Hamburg's call for senior management to top-down quality. I would like to ask her to top-down the Agency in the mold of CDRH and use of consensus standards. What about replacing guidance development processes (including participation in ICH) with the transparent, open and fair practices developed by such consensus standard development organizations like ASTM?
Re: Generic Quality Great summary Agnes and something that has been long negelected in terms of the long term impact to US healthcare form Generics. We have gotten to thsi point as a result of the industry and teh agencies inabilityt to deal withe tpricing pressure form eth emerging markets. I include the agency as culpable because of the the disaterous lack of consistancy associated with inspectiosn overseas. i personally toured a new facility in China which was slated for FDA inspection. The facility fit and finish would not compare to many of the older facilties in eth US let alone state of the aret operations. th edeisgns failed GMP in many ways and I know folks liek Hospira and Ben venue would be irate if thaey saw what was deemed accpetable outside the US. The questiosn of generic pricing is an interesting one. In Canada generics operate on a 6% margin while teh US generic industry averages 35% for normal generics and close to 85% for branded generics. I dont beleive the issue is tied to lack of financial margin to do the right thing. It is an ideological issue. Generic management ( and I agree many high profile brand manufacturers that are in trouble) have emphasized profiatbility of quality. It is an industry tht has used regulations as its basis for quality for so many years we have forgotten how to be competitive. The USP guidnaces can only be applied when eth predicate assumption of process capability exists. Otherwise pulling 6 tablets from a batch of 10, 000,000 has no validity as a release test. Th eproblesm with Generics are well documented and the FDA , perhaps with pressure from Congress looks the other way in the name of drug shortages and pricing pressure. To move forward the thinking has to change on both ethe regulatory side na dthe busisness side if things are going to change.
Re: Generic Quality I will defend one part of the drug. It is the API. If API was produced per spec and purity as designed, then it should perform.
However, if the formulation was not as designed, then you will have issues. My reason for the defence. API is a chemical with certain physical properties and characteristics. If there is impurity it will show up by analytical methods. Thanks.
Generic Quality This is a never ending issue. I heard of two examples recently, one an Epiiepsy drug from UCB and another product from GSK where sales of their brands are holding up strongly against generics due to the risk of inefficacy of the generic versions. I saw an example close up with a blood pressure regulating drug which my mother used to take where she did not find a generic version as effective as the branded product. This should not be too surprising to chemists who have manufacturing experience and have seen the number of variables in terms of vessel size and design which can cause product variations.The causes must inevitably boil down to price pressure on generic producers.
Re: FDA Calls for Top-Down Commitment to Quality There are few points I would like to make.
Quality should be the manufacturing company's responsibiity and NOT of the regulatory body. From my perspective, regulatory bodies are the POLICE that makes sure that companies are delivering the level of quality they have committed to deliver. Companies should not be rewarded for quality as the 2012 article suggests. Any company's reward is their profit as they are in business. The last sentence of the blog says it all: anything short is the individua company's responsibility.
Concerning the problem of API loading in generics, I would include brand drugs in this also. It may be time to tighten the confidence limit. The rule of +/- "x" percentage can be used by companies to their advantage e.g. if I can be at negative 2% from the target on a consistent basis, I have added 2% to the profit line for that drug.
API loading is individual dependent. A 5 mg drug can have different side effects on humans who are from European vs. Asian or African origin. Metabolism comes in play.
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